In the realm of manufacturing, where accuracy is paramount and errors have no place, having a system that tracks every process and ensures precision is mandatory. In this realm, industrial automation emerges as an innovative process that automates repetitive tasks and streamlines workflows.
Now, let’s take a detailed look at this remarkable process and how it is shaping industrial operations.
What is Industrial Automation?
Industrial automation refers to the process of using control systems, such as computers, specialized equipment, or robots, to handle various industrial processes and machines. This process is mainly implemented to automate operations and minimize human labor.
Industrial process automation is used for detecting potential issues, streamlining production lines, and minimizing human errors. This automation has opened various ways for industrialization. According to Extrapolate, the industrial automation market is growing strongly and is expected to be valued at $405.96 billion by 2030.
How Does Industrial Automation Work?
Industrial process automation uses various advanced technologies and systems to automate industrial processes. It includes sensors, actuators, controllers, and software to monitor, control, and optimize production processes.
In this process, sensors collect data from the environment or machines, such as temperature, pressure, or speed. This data is then transmitted to controllers or a central system for analysis. Based on predefined algorithms and programming, the controllers make decisions and send commands to actuators, which control machinery and equipment. This automation system ensures that processes are executed accurately and efficiently.
How Does Industrial Automation Benefit Manufacturing?
Industrial process automation offers several benefits to manufacturing and production businesses. Some key benefits include:
- It lowers operating costs by reducing labor and energy expenses.
- It improved worker safety by removing employees from hazardous tasks.
- It streamlines processes and increases efficiency, thus resulting in reduced factory lead times.
- It increased productivity by allowing continuous operation and automation of repetitive tasks.
- It enhanced quality control with consistent production and reduced the margin of error.
- It periodically monitors and provides predictive maintenance capabilities for improved equipment performance.
3 Technological Breakthroughs in Industrial Automation
Let’s take a look at three major advancements in industrial process automation.
1. Internet of Things (IoT)
The IoT technology has revolutionized industrial automation and control by connecting devices, sensors, and actuators to collect and transmit data. This seamless connectivity allows predictive maintenance, real-time monitoring, and improved decision-making.
By leveraging the IoT technology, GE Digital has offered Predix Platform, an IoT edge-to-cloud foundation for connecting machines, data, and assets. It uses distributed computing, big-data analytics, asset data management, and machine-to-machine communication, providing a single point of control for assets and supporting the industrial Internet ecosystem.
2. Advanced Robotics
Industrial robots are becoming more advanced and versatile. They are equipped with advanced sensors, vision systems, and AI capabilities, allowing them to perform complex tasks, collaborate with humans, and adapt to changing production requirements.
The best example is Boston Dynamics, which offers a wide range of industrial automation solutions. Its Spot is a robot that is being employed in various industries and can navigate difficult terrains, carry heavy loads, and stretch in warehouse settings.
3. Cybersecurity
With increased connectivity, cybersecurity has become a critical concern in industrial process automation. To address these issues, various innovations have occurred in cybersecurity technologies. Advanced secure communication protocols, encryption, and intrusion detection systems allow for the protection of industrial automation systems from cyber threats.
To mitigate cyberattacks and safeguard the systems, Rockwell Automation provides cybersecurity solutions. It offers specialized in-house cyber knowledge combined with world-class partnerships to deliver unrivaled capability in OT (operational technology) cybersecurity.
Bottom Line
Industrial automation has revolutionized the manufacturing and production landscape. It uses advanced technologies, such as sensors, controllers, and software, to automate several industrial processes. It enables businesses to streamline operations, minimize errors, and reduce downtime, leading to increased profitability and competitiveness.
The use of advanced cyber security solutions, robots, and IoT technology has further enhanced industrial process automation by enabling real-time monitoring, predictive maintenance, and autonomous decision-making. With the advancements in this field, industrial process automation has become more efficient, precise, and cost-effective.
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