Monday, December 23, 2024

Jabil Elevates Materials Sustainability with Introduction of PLA 3110P Powder Based on NatureWorks’ Ingeo Biopolymer

Jabil Inc. introduced PLA 3110P, a novel powder based on a renewably sourced biomaterial that offers a bio-based alternative to petrochemical-based powders, such as Nylon-12 (PA 12). Developed in collaboration with NatureWorks, a leading manufacturer of polylactic acid (PLA) biopolymers, the new Jabil PLA 3110P material is made with NatureWorks Ingeo™ PLA and leverages Jabil’s “beaker to box” material innovations to deliver the first-ever PLA-based powder optimized for powder-bed fusion technologies.

“Breakthroughs in material innovations are being driven by the need for better performing polymers,” said Luke Rodgers, senior director of R&D for additive manufacturing at Jabil. “We applied advanced morphology control to produce this sustainable and bio-based powder based on NatureWorks’ Ingeo biopolymer. Together, we are enabling an entirely new class of PLA material for the growing ecosystem of open additive manufacturing platforms.”

Turning Greenhouse Gases into Performance Polymers

Jabil and NatureWorks collaborated to create, test, and validate Jabil PLA 3110P powder by combining NatureWorks’ expertise in PLA technologies with Jabil’s experience in developing polymer formulations, novel compounds, and material system integration. As a result, the new engineered material can advance sustainability initiatives while providing a low-carbon alternative to nylon-based materials.

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“We are excited to join Jabil in launching the first Ingeo-based powder for open selective laser sintering (SLS) printing platforms,” said Salvador Ortega, global industry manager for NatureWorks. “Our Ingeo material is a lower-cost alternative with a carbon footprint that is 89% smaller than PA 12, which makes it well suited for a wide variety of additive manufacturing applications.”

According to research firm SmarTech Analysis, polymer additive manufacturing technologies are forecasted to move into a multitude of industries over the next decade, with print production growing to nearly $26 billion annually by 2030. With the launch of the new Jabil PLA 3110P material, customers now have more material choices for making prototypes as well as manufacturing brackets, jigs, fixtures, and tooling. Moreover, the new PLA powder is an eco-friendly option for producing the precision geometries needed for thermoforming and compression molds, including custom dental impressions.

Jabil continually applies polymer science advancements to elevate commodity resins with value-added attributes. Over the past two years, Jabil has introduced patent-pending materials, including PA 0600, which provides the high strength and stiffness associated with Delrin or alternative POM materials without the risk of exposure to formaldehyde emissions when the material is overheated.

SOURCE: Businesswire

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