Wednesday, November 13, 2024

Desktop Metal and Uniformity Labs Unveil Partnership to Deliver Binder Jetting Powders That Enable Exceptional Sintered Part Density and Mechanical Properties

Desktop Metal ,a leader in mass production additive manufacturing (AM) solutions, and Uniformity Labs, a leading AM company revolutionizing industrial 3D printing materials and processes, today unveiled a partnership to qualify and deliver ultra-low porosity binder jetting powders that exhibit exceptional sintered part density and mechanical properties paired with Desktop Metal’s AM 2.0 binder jetting solutions.

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Led by a team of world-leading materials scientists and 3D printing innovators, Uniformity Labs has developed patented materials technology that uniquely enables powders with tap densities up to 85 percent that sinter to full density and are significantly more flowable than powders of comparable size. These materials are unlike any other in their ability to repeatably spread uniformly across the print bed at the highest relative density, thereby delivering the highest attainable sintered part density with the lowest achievable part shrink in binder jetting. The result is extraordinarily high precision parts exhibiting excellent material properties and surface finish.

The goal of the partnership is to leverage Desktop Metal’s pioneering high-speed binder jetting systems and processes with Uniformity Labs’ innovative capabilities in metal powder processing to create industry-leading, integrated solutions that make it easier for businesses to adopt binder jetting to produce end-use metal parts at scale. The collaboration is focused on qualifying optimized binder jetting powders exclusively for Desktop Metal solutions, including the Production System™, Shop System™, and ExOne print platforms. Together, the companies are studying powder and binder interactions and will release print profiles with fully characterized mechanical properties for various materials, including stainless steels, nickel-based superalloys, and reactive metals such as aluminum.

To accelerate materials qualification and enhance collaboration between the companies, Uniformity Labs has installed several Desktop Metal systems at its facilities in Fremont, CA, including a Shop System and a Production System P-1.

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